MASTERsurg™️ LUX Wireless

  • Easy-to-use LCD touchscreen
  • 10 customisable programmes with up to 10 adjustable treatment steps and selectable parameters
  • Wireless foot control with wireless transmission for optimal usability and direct control of work steps
  • Graphic documentation and transfer of work step parameters to the SD card
  • Powerful, lightweight S600 LED surgical motor with maximum torque adjustable up to 5.5 Ncm
  • SMARTdrive function for ultra-smooth running
  • One-touch auto-calibration for maximum safety

Unparalleled ergonomic comfort in a premium design.

Even long-experienced dentists who are accustomed to convenience are wowed by the many smart features of the KaVo MASTERsurg LUX Wireless. 

With up to ten customisable work programmes, the KaVo MASTERsurg LUX Wireless is a convenient and highly efficient aid, no matter how challenging the surgical procedure.

MASTERsurg LUX Wireless - Premium Quality

The philosophy behind it is to provide you with comfort features that make a big difference when delivering maximum performance on a daily basis:

  • Touch Display
  • Wireless foot control and data documentation 
  • Customise with up to 10 programs, each with 10 individually programmable steps
  • Powerful and precise thanks to the S600 LED, one of the world’s lightest surgical motors
Special Features

Technical Details

Technical Specifications MASTERsurg

  • Maximum torque: 80 Ncm at the instrument
  • Speed range: 0 - 40,000 rpm
  • Power supply voltage: 100 V - 240 V
  • Input frequency: 50 / 60 Hz
  • Pump performance: 0 - 110 ml / min

Customizable Parameters

  • 10 programs, each with individually programmable treatment steps (max. 10)
  • Change of contra-angle transmission ratio
  • Maximum speed
  • Maximum torque
  • Pump delivery (0 – 4)
  • Motor clockwise/anticlockwise
  • Selection of implant position


ArticleDescriptionMat. No.
MASTERsurg LUX Wireless surgical unitAll in one surgical unit including: Surgical motor INTRA LUX S600 LED, multifunctional wireless foot control, motor tubing for S600 LED, starter tube set (5 pieces), motor and instrument holder, bottle holder, integrated peristaltic pump and power supply1.009.120
INTRA LUX S600 LEDOne of the lightest and smallest motors (28 % lighter and 20 % shorter compared to its predecessor), can be heat disinfected and autoclaved, speed range: 0 – 40,000 rpm, max torque 5.5 Ncm (0 -12,000 U / min)/5.5 to 1.5 Ncm between 12,000 - 40,000 rpm), brushless DC motor with KaVo Mini LED1.008.8000
Hose set sterile S600Single use coolant hoses (10 pieces)1.009.8757
Motor Cable S600Flexible motor cable, can be disinfected and autoclaved, cable length 2 m 
Handpiece trayStorage tray for motor and instrument, can be disinfected and autoclaved1.009.3411
SURGmatic handpieces and contra-AnglesFor surgical procedures with the utmost precision, the KaVo SURGmatic instrument range offers a wide selection of surgical instruments with the full range of rotations, torques and application options. Strike the perfect balance between power and performance. 

Software Update 1.60

Install the free software update easily and conveniently on your MASTERsurg and benefit from the following changes:

Software version 1.60 includes an additional 1:5 transmission ratio as a selection option in the activity ‚Free use‘. The available 1:5 transmission ratio allows for the best possible integration  of the new surgical speed increasing instrument SURGmatic S15 L Pro into everyday practice. If a SURGmatic S15 L Pro is in use, the real speed of the dental bur (up to 200,000 rpm) only appears on the display of the surgical unit MASTERsurg if a gear ratio of 1:5 is selected.

Guidance for Software-Update

Download Software-Update 1.60*

Software Update 1.50




Install the free software update easily and conveniently on your MASTERsurg and benefit from the following changes:

Nobel Biocare drill protocols: Software version 1.50 enables the import of Nobel Biocare specific drill protocols including the Nobel Biocare N1™ implant system. The newly added Nobel Biocare N1™ drill protocol contains the following program steps and easy-to-understand symbols, especially designed for the new implant system.

Download Nobel Biocare drill protocools

Software-Update 1.40

New rinsing function

The "rinsing function" is a new activity you can use on your MASTERsurg. The rinsing function serves to feed coolant and to start-up the illumination on the handpiece. The motor is not activated during this process in order to protect the patient. The illumination is switched on along with this function. The supplied quantity can be controlled in stepless manner using the speed button on the foot control. To optimise the workflow of treatment, the rinsing function can be programmes as a separate work step just like any other activity. However, the function can also be activated manually by pressing the pump button on the foot control for a longer period of time.


Change of transmission ratios that can be set

The transmission ratio of 1:5 for high-speed handpieces has been replaced by a reduction ratio of 16:1. This setting is designed mainly for the common combination of the following KaVo products: INTRA surgery shank 3624 N (0.534.5660) and INTRA reducing head 67 RIC (0.540.8340). Since this contra-angle handpiece is well-suited for inserting transplants as well, it can be used in one-touch calibration.


Change of the torque profile

The torque curve has been optimised to allow an even higher torque to be reached at high speeds. Accordingly, a torque of 2.5 Ncm at 40,000 rpm is now available to the user.

The present software update applies to devices up to production date 17 Nov. 2014, whereas devices manufactured after this date include this update already.

First I defined several steps of an implantation on both of the devices. This process was very easy due to the intuitive programming. Thanks to the well balanced motor and contra-angle, I could work safely and fatigue-free. I very much liked the additional programming possibilities as well as the easy- to-clean glass touch panel. (…) Thanks to the wireless foot control, I could carry out the surgery without being disturbed by any pedal cable.
Dr. med. Severin Holl
EXPERTsurg and MASTERsurg user, Dentist Germany


  • This check may only be carried out by an electrician who has received appropriate training for the medical product by KaVo.
  • This check is required by law and has to be conducted for the EXPERTsurg and MASTERsurg every two years.
  • The contents and given tests are based on the international standard IEC 62353. This standard applies worldwide for tests of medical electric devices or medical electric systems based on IEC 60601-1.
  • The service check is conducted directly by the regional KaVo Service Organization. (Please contact the regional KaVo Service Center listed on the service Flyer shipped with the product)
  • The service check of the EXPERTsurg and MASTERsurg should be conducted every 2 years according to the technical instruction.   
  • Content of the KaVo service check:

    • Check of the functionality
    • Update of the software
    • Calibration and check of the performance
    • Repeated inspection (TSC)

    Thus the dentist is always on the safe side at a fair fixed price.

EXPERTsurg and MASTERsurg requires every 2 years a service check:


Even if the last date (red wrench) is exceeded, the device works without limitations!

  • Yes. – If required KaVo is offering a loaner units to bridge time a device has been sent in for repair or service check.
  • Please contact the regional KaVo Service Organization listed on the Service Flyer shipped with the product. sends e-mail)
    Tel. +49 7351 - 56 1500
  • KaVo offers a warranty of one year.
  • Download the software from KaVo Homepage.
  • Save the Software on a SD card (1-32 GB in FAT)
  • Turn off the device
  • Insert the SD card with the new firmware file into the unit. Make sure that only a single firmware file with the .bin file extension (the downloaded current file) is stor‐ ed on the SD card.
  • Turn on the device
    • Update will be started automatically.
  • After the update the device is ready with the new software
  • Info: After the update the filename of the software file is renamed from .bin to .old
  • All instruments of the SURGmatic S201 line as well as INTRA LUX contra-angles with a reduction ratio of 27:1 (CL3-09; C9/C3) and 16:1 (3624 N und 67 RIC) can be checked.


  • Yes. But the function for the automatic detection of the instrument can not be used on the KaVo INTRASurg 300+.
  • KaVo SURGmatic instruments fulfill the strict German RKI-requirements through a proven reprocessing.
  • The effectiveness of the procedure (see user manual) is approved by tests of an accredited hygiene institute.
  • The instruments should be reprocessed in assembled condition, as it corresponds to the validated reprocessing process (see user manual).
  • The instrument can be disassembled in head and shank for manual non-fixing* pre-cleaning . *non fixing: no alcohols, no aldehydes

Yes. If the instruments have the following transmissions: 1:1 / 16:1 / 20:1 / 27:1

  • No, see table with examples


  • Offering complete instruments to the user facilitates choosing the right product. This prevents complex training in different, mostly special possible combinations.
  • The chirurgical contra angle S201 series covers all relevant speed and torque ranges. Changing heads is not necessary anymore.
  • Of course all heads are available as spare parts.
  • No, because for this combination no validation concerning function and reprocessing exists.
  • Yes. But the advantages of the optimized torque transmission and durability of instruments and tools cannot be used


  • The devices including the motor INTRA LUX S600 LED generate a torque up to 80 Ncm at the instrument.
  • As the SURGmatic contra-angles are only approved to a maximum torque of 55 Ncm, torques over 55 Ncm should be avoided with these instruments.
  • Torques over 55 Ncm are clinically irrelevant and therefore rarely used.
  • The weight of the S201 instrument is without bur or external spray clip only 81 g.
  • Therefore they are comparable with the proven KaVo instruments CL03-09 etc.
  • Number of reprocessing cycles far exceed the standard requirement - even when using the challenging prion program.
  • If an error is displayed, the user should first do a calibration process without instrument. If there‘s no further error displayed the instrument is worn.
  • If there is also without the instrument an error displayed, the motor is the reason. The case that a magnet got stronger and therefore produces a higher torque is physical not possible. If the magnet becomes weaker the torque goes down.
  • Proceed as follows:
    • Separate motor from cable
    • Remove ring by twisting
    • Push out the old LED with a tweezers
    • Insert the new LED in the slot, with the KaVo logo pointing outward
    • Attach the ring by twisting
    • Test the LED by starting the motor
  • There have to be no special measures concerning electrostatic discharge.
  • EXPERTsurg: The slot under the lid has no function
  • MASTERsurg: The slot contains the batteries (Alkaline AA)
  • In general: The lid must be closed during the cleaning in order to prevent the penetration of water.
  • It depends how often you use the device. But normally over 3 months.
  • After some minutes the foot control changes in a sleep mode to save energy. Activation by pressing of the foot pedal. 
  • Before battery is empty a warning message appears.
    • Once after turning on the device: You should prepare new batteries.
    • Repeated after 10 minutes: You have to change the battery now.
  • EXPERTsurg:
    • Saving / recording of data / parameters during a treatment is not provided. 
    • Exception: maximum reached torque is displayed until the motor starts again. This can be manually documented.
    • The SD-card slot is only used for software updates. 
  • MASTERsurg: 
    • Recording of the data while inserting the implant is possible as well as a continuous recording of all device data
    • A .bmp and .csv file is stored on the SD card
  • Is the documentation mode turned on in the device settings? Implant must be activated.
  • The program step / activity “Inserting implant” must be activated.
  • The graph only appears if there is a torque at the instrument.  
  • After 60 Seconds if there is no further activity
  • After changing the Program step
  • After changing the implant position


Values can ONLY be edited within the predefined range of the dedicated icons!

  • The complete tubing for the irrigation medium is just for single use and must be thrown away after every patient. This leads to higher patient safety, longer lifetime and better flexibility of the motor tube.
  • The motor tube as well as the motor can be thermally disinfected and sterilized.

All device surfaces can be disinfected with wipe disinfection. Material test and approval was carried out with following medium:

  • FD 322 Dürr
  • Microcide AF Liquid (Schülke & Mayr)
  • No, the device must not be used in potentially explosive atmospheres.
  • Furthermore the device must not be used in oxygen enriched areas (see instruction of use).
  • As in the past, there will be demo units as exhibits for training courses available.
  • For reservations contact Mrs. Purtseladze: sends e-mail), Tel. +49 7351 – 56 1900
  • Except of demo units for exhibitions. These have to be ordered as usual.

Non-functional device

  • The unit is switched off.
    • Switch-on the mains switch on the rear of the unit.
  • Neither end of the power cable is plugged in.
    • Plug in the power input cable.
  • Unknown
    • Turn the unit off and on.
  • Blown fuse
    • Contact customer service.


No coolant in the hand‐piece. 

  • The coolant flow pre-selec‐ted. Pump is off.
    • Pre-select coolant flow.
  • Hose fixation is not plug‐ged in.
    • Plug in the hose fixation.
  • Bottle is empty.
    • Connect new bottle.
  • Hose clamp is closed.
    • Open the hose clamp.
  • Pump locking mechanism is not closed.
    • Check and close, if needed, the closing mechanism
  • Hose is kinked.
    • Check hose and remove the kink, if any.
  • Glass bottle containing the coolant is not ventilated.
    • Open the cap on the ventilation valve of the puncture needle.


Insufficient coolant flow in the instrument

  • Spray nozzles are crusty or soiled.
    • Clean the spray nozzles with the nozzle needle or reprocess the part.
  • Glass bottle containing the coolant is not ventilated
    • Open the cap on the ventilation valve of the puncture needle.

The motor makes a grinding noise or does not run smoothly

  • The motor is not correctly plugged on or screwed on.
    • Firmly insert the motor hose into the housing.
    • Firmly screw on the motor hose to the motor.
    • Check if all the connections and couplings are firmly seated.

No light on the straight or contra-angle handpiece

  • The light is not turned on.
    • Turn on the light.
  • The straight and contra-angle handpiece is improperly attached.
    • Attach the straight and contra-angle handpiece until     the catch audibly locks.
  • Defective LED.
    • Replace the LED.
  • Not a suitable straight and contra-angle handpiece.
    • Use a suitable light, straight and contra-angle handpiece.

Error messages from software


Event E3: Release the foot pedal

  • Foot control was activated while the unit started up.
    • Release the foot control.

Event E4: Data initialisation

  • Setting data newly initialised
    • Confirm message and check or correct the program settings. If the problem persists, notify service engineer

Event E6: Internal communication error

  • Internal system error.
    • Turn the unit off and on. If the problem persists, notify service engineer.

Event E9: Setting the time and date

  • Time was not reset after re-start.
    • Setting the date and time.
    • If the problem persists, have a service engineer replace the battery of the real-time clock.

Event E29: SD card write protection

  • SD memory card is write-protected or defective.
    • Switch the write-protect switch on the left side of the card upwards to "unlock", "write" or the like.
    • If the problem persists, use a new SD memory card.
    • If the problem persists, notify service engineer.

All events >30: Hardware error

  • Internal system error.
    • Turn the unit off and on. If the problem persists, notify service engineer.

Events E36 and E37: Motor overload

  • Overtemperature on stator. Over-current > nominal current.
    • Let the motor rest. If the problem persists, notify service engineer.

Event E47

  • Residual moisture in the plug of the motor cable can lead to false recognition of an E47 error during the start-up test of the device.
    • Turn the device off.
    • Disconnect the motor cable from the device.
    • Turn the device on.
    • Connect the motor cable.
    • Make sure that water cable and motor plug are absolutely dry.
    • Do not drive with compressed air as this may drive liquid into the plug.
    • If the problem persists, notify service engineer.

Foot control symbol has a yellow background

  • Foot control malfunction.
    • Check if the foot control plug is plugged in.
    • Check if the foot control is installed correctly.
    • If the problem persists, notify service engineer.

Motor symbol has a yellow background

  • No motor attached.
    • Connect the motor.

Pump symbol has a yellow background

  • Hose fixation is not plugged in.
    • Plug in the coolant hose.

One-touch calibration failed

  • Straight or contra-angle handpiece is too sluggish.
    • Perform a run in the absence of the straight or contra-angle handpiece.
    • If no error message is displayed, the handpiece runs too sluggish.
    • Use a different straight or contra-angle handpiece.
  • If the run in the absence of the straight or contra-angle handpiece again produces an error message, the motor torque is too low.
    • Use a different motor; possibly return the motor for repair.

Service symbol is green

  • Service is due soon.
    • Arrange a precautionary appointment at a KaVo subsidiary or with a KaVo authorised dealer.

Service symbol is yellow

  • Service period is expired.
    • Arrange an appointment at a KaVo subsidiary or with a KaVo authorised dealer.

Service symbol is red

  • Service overdue: > 4 months
    • Arrange an appointment immediately at a KaVo subsidiary or with a KaVo authorised dealer.

Error message "SD card defective" during software update

  • SD card is formatted incorrectly or SD card is defective.
    • Format SD card in FAT16 or FAT32 format or use new CD card. Then repeat the updating process.